PLC pad printing machine with rotating table

PLC pad printing machine with rotating table

Model No.︰SP1-408CR4RS

Brand Name︰KC

Country of Origin︰China

Unit Price︰US $ 11714 / pic

Minimum Order︰1 pic

Inquire Now

Product Description

Pad printer for photographic equipment and communication equipment:

Structure:

1. Frame: As the supporting frame of the whole machine, it is generally made of high-quality steel frame structure or alloy cast aluminum structure, which is durable and lightweight. The surface is often treated with high-temperature paint to prevent rust and corrosion.
2. Turntable system: It consists of a turntable, a split drive device, etc. Several tooling tools are evenly distributed around the upper surface of the turntable for placing the workpiece to be printed. The split drive device usually includes a drive motor and a cam divider. The output shaft of the drive motor is connected to the input shaft of the cam divider. The output shaft of the cam divider drives the turntable to rotate intermittently, thereby achieving accurate division and positioning of the workpiece.
3. Pad printing mechanism: It is the core part to realize the printing function. It is generally fixed to the frame through a mounting frame. It mainly includes pad printing rubber head, oil cup, Y-axis drive cylinder, X-axis drive cylinder, pattern steel plate and other components.
4. Ink supply system: The ink cup is used to store ink and evenly apply the ink on the pattern steel plate, and scrape off the excess ink so that the ink remains only in the groove pattern of the steel plate, so that the pad printing head can accurately absorb the ink.

5. Control system: Generally, a microcomputer controller or a PLC controller is used to achieve precise control of various actions of the pad printing machine, such as the rotation of the turntable, the lifting and movement of the pad printing head, the operation of the ink supply system, etc. Parameters such as printing speed, number of prints, and delay time can also be set to meet different printing needs.

6. Loading and unloading device: Common loading methods include vibrating material selection tray with feeding trough and automatic loading by manipulator. The unloading device includes robot unloading, unloading ramp, etc., which can automatically transport the printed workpiece to the designated position to realize automated production and improve production efficiency.

Applicable fields:

Electronic and electrical industry

It can be used to print buttons of electronic products, mobile phone keyboards, electronic panels, telephones, game consoles, computer shells, etc., such as printing exquisite patterns and brand logos on mobile phone shells, and printing function indicator icons and text on electronic panels.

Toy industry

It can print patterns, texts, trademarks, etc. on the surface of various toys, such as decorative printing of plastic toy dolls, building blocks, puzzles, toy cars, etc., to increase the fun and attractiveness of toys.

Automotive industry

It is suitable for printing automotive interior parts, exterior parts, dashboards, control buttons and other parts.

Daily necessities industry

It covers the printing of many daily necessities, such as pens, rulers, rubber in stationery Leather erasers, cosmetics packaging bottles, bottle caps, plastic containers for household items, ceramic tableware, glass cups, etc., can add decorative elements and brand logos.

Gift industry

Personalized printing can be performed on the surface of gift boxes, crafts, etc. to meet the needs of gift customization for different festivals and occasions, and enhance the grade and uniqueness of gifts.

Medical device industry

Printing can be performed on the shells or components of some small medical devices and medical supplies, such as blood glucose meters, blood pressure meters, thermometers, etc., to mark product models, brands, instructions for use and other information, so that patients and medical staff can identify and use them.

Food packaging industry

Necessary information such as food names, brand logos, nutritional ingredients, and methods of consumption can be printed on the surface of food packaging boxes, food packaging caps, etc., and some simple decorative printing can also be performed to enhance the attractiveness of the product.

Robot pad printer with rotating table//Structure

Working table

4 stations High accurate working table

Ink supply system

Closed cup ink supply system

Plate type

10mm Thick steel plate. 

Pad dropping control

Simple-cylinder , Continue pressing

Ink drying

Heat air

Robot pad printer with rotating table // Usage and Characters

Guide

  • 4 stations  high accurate indexing plate  workbench, printing speed more fast;
  • Closed cup for ink store, Protecting workers health.
  • Coin aluminum Structure overall manufacturing, run more smoothly, life more abiding; .
  • PLC operation system
  • Print most products, which are widely applied in electronics, metal, plastic, gifts, furniture, household appliances, toys, jewelry, and other industrial areas;
  • Electromagnetic valve and cylinder with the German and Taiwan products;
  • Automatic rubber pad clean system;
  • Servo robot for different height of conveyor.

Application fields

Electrons, hardware, autos, toys, gifts, Plastics, household appliances, artwork, stationery, adornment, cosmetic, commodity, sport goods, decorative lightings, woodwork, office supplies, Photo Materials, Kitchen utensils, Hotel supplies, Computer, Mobile, etc., industrial field.

Robot pad printer with rotating table//Parameter

Technical parameters

  • Max. plate size: 100×200mm;
  • Max. worktable diameter : 600mm;
  • Max. printing Area: 90×90mm;
  • Max Products Dimension: 100×140mm;
  • Max. printing speed: 1800pcs/hr;
  • Printable color quantity:1;
  • Air consumption: 166Litre/min(6bar);
  • Station Number: 4。

Works supply

  • 110V-220VPower supply;
  • 5-7Bar Compress air;

Package list

  • Wooden Size:1.77×1.04×1.81m;
  • Gross weight: 365kg.
  • CBM: 3.35

H.S.Code

8443198000

Certicate

CE

Robot pad printer with rotating table //Advantage

Function

  • PLC controlling operating technique ;
  • Streamline design ensure dexterous Appearance impressions;
  • Coin aluminum structure frame coated Gross-Green color paint;
  • 4-station high accurate working table with indexing plate  ;
  • Independency pressure adjustment of pad press-printing and picking up ink;
  • Closed cup to store and coating ink , easily adjust the character of pad ink.
  • One color with double head pad printing , rapidly increase printing speed :
  • Automatic rubber pad clean device ;
  • Robot downloading for products taken .

Application︰
The pad printing machine of the rotary table type is the best-selling pad printing machine on the market at present. It replaces the traditional pneumatically controlled pad printing machine with a circular rotary table controlled by a precision divider, and the rotary table can have 4-6-8-10. Station, transmission accuracy and repeat accuracy have been further improved. As a requirement of automation, turntable pad printing machines can be equipped with automatic feeding manipulators and unloading manipulators to reduce the operator's work intensity. The pad printing machine is also equipped with an automatic cleaning rubber head device to ensure the printing quality. Therefore, the turntable type pad printing machine is an important structural form of the transition from the semi-automatic pad printing machine to the automatic pad printing machine, and is very popular among customers.

Base structure︰
A rotary pad printer usually consists of the following parts:

1) Workbench: The workbench generally consists of 4-6-8-10 printing stations with an even number of positions. The entire rotary table rotates around the central axis. Each time a station is rotated, a pad print is performed. To improve efficiency, more than two products can be printed at a time. The workbench is generally controlled by a divider.

2) Operation panel. The rotary pad printer is more complex than the semi-automatic pad printer. There will be a PLC for action control and data setting. The printing requirements of different products have been achieved.

3) Pad cleaning device: In order to improve the printing quality, the rotary pad printer will be equipped with an automatic pad cleaning device. The ink remaining on the surface of the pad will be automatically removed.

4) Ink supply system: The ink supply system of the rotary pad printer can be an ink tray structure or an ink cup structure. The ink cup structure is more environmentally friendly.

5) Printing system: The printing system can be controlled pneumatically or by a servo motor. The servo motor control will greatly improve the stability and precision of the pad printer.

6) Unloading system: Automatically remove the product from the workbench, which is also one of the basic configurations of the turntable pad printer. The manipulator is designed according to the appearance characteristics of the product and can quickly and accurately remove the product.

7) Prepress treatment: Some products require dust removal, static electricity removal, and flame treatment. Prepress devices with different functions can be installed according to specific conditions.

Product Image