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| Pad printers model |
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| Pad Printer Structure |
Pad Printer
Used to print small area and complex surface of industrial products. Pad Printer is consist of working table, pad combination, ink supply system, operation controlling system and machine body as well.
(1) Working Table
Install fixture and substrates. There are Four kinds of working table: base, shuttle, cylinder and conveyer. Base working table is one simple working table to install conveyer and shuttle. Shuttle working table and conveyer working table installed on multicolor pad printer. One product to be installed and printed on shuttle pad printer and more products to be installed and printed on conveyer pad printer, but shuttle pad printer printing precision is higher the conveyer pad printer, cylinder working table is suitable for printing round objects.
(2)Pad Combination
Install pad to pick up ink from pad plate and transfer onto the substrates. The pression of pad adjusted by the slide switching beside pad printer. When starting pad printer, pad combination will move from plate above to substrate above. Most of pad combination press down controlled by one cylinder jar, in order to print small area on big dimension objects, Independent press by diffrent cylinder jar will reach the result, this is independent-press muti-colour pad printer
(3)Ink Supply System
There are two kinds of ink supply: one is opened ink tray, the other is sealed cup. Ink and thinner covered in sealed cup to provide and avoid harmful solvent volatilization to protect environment clean, meantime ink saved because of small volatilization. In order to improve printing quality, installing Pad-cleaning tape device with ink supply system. when the rubber pad move back after printing and print on the adhering tape, The printing Quality will be improved obviously.
(4)Operation Controlling System
Most of pad printer controlled by micro-computer built in to make machine stability and easy to operate. When testing, only press simple action key and when starting automatic key to begin printing will be helpful to operate pad printer.
(1)Pad Plate
Three kinds of pad plate used by pad printer: thick steel plate ( Open inktray pad printer and closed cup pad printer), thin steel plate( Sealed cup pad printer), nylon resin plate(Open inktray pad printer and closed cup pad printer).
(2) Pad Ink
Choosing solvent screen ink, UV pad ink and solvent pad ink according to products substrates and having a test before printing. KC Printing machine limited can provide Marabu , LOGO, ALPHA, KC pad printing ink.
(3)Rubber Pad
Ink picked up from plate and printed by soft rubber pad. Choosing pad according to substrates and printing precision, more harder pad to get more precision printing quality.
(4)Fixture
It is important to make fixture according to products. Regular products need the fixture made by lathe or CNC. Complex products need the fixture made by polyester resin-Putty.
1. Manual controlling(KC-404M) , Electron controlling, Compression air controlling pad printer (KC-P2-408C) to be sorted according to action supply. Most of pad printer in china market is controlled by compression air.
2. Sealed cup pad printer( KC-SP2-41010C), opened ink tray pad printer (KC-SP4-40616) to be sorted according to different ink supply system. Sealed cup pad printer have more excellence than opened ink tray pad printer such as ink viscidity, ink dosage and clean environment.
3. One colour( KC-P1-408), two colours(KC-P2-606) , four colours(KC-SP4-408), six colours pad printer (KC-SP6-40618) to be sorted according to max printing colour numbers. One colour pad printer print one colour one time; two colours pad printer print two colours in one products one time.in order to improve multicolor pad printer purpose, one colour to be printed one time is ok too.
4. Shuttle working table pad printer (KC-SP4-406) and conveyer working table pad printer (KC-SP4-40616)to be sorted according to different working table installed. Shuttle working table pad printer install one product to print and get multicolor. Printing more precision than conveyer pad printer. Conveyer pad printer install 10-20 products to print and get more higher production than shuttle pad printer.
5. Flat pad printer and cylinder pad printer (KC-P1-604S) to be sorted according to products can be printed. Cylinder pad printer updated on one colour pad printer. When its pad press down on the product and keep contact state for some time, shuttle working installed move and make cylinder product move round. Cylinder pad printer can print some simple round products such as handle, golf ball. |
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| Operation Panel of KC brand pad printer -1 |
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| Operation Panel of KC brand pad printer -2 |
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| Pad Printing Process |
Pad Printing Process
1.Coating:
Coating ink onto the pad plate by an ink roller or sealed cup
KC brand Opened-inktray pad printer stores ink in the end of the tray, when the roller slide into the ink and out will bring ink to the pad plate; KC brand sealed cup pad printer stores ink in the sealed cup. Sealed cup moves from back to forth and brings ink into the cave of pad plate.
2.Removing ink:
Removing ink on the pad plate with steel blade or sealed cup
The ink in the cave of pad plate will remain. Removing the ink on the surface of pad plate completely is very important. when the ink remain on the surface of pad plate, pad will pick up them with the ink in the cave of pad plate, printing picture will be not same as standard document. Removing ink with steel blade on KC brand inktray pad printer and Removing ink with Sealed cup on KC sealed cup pad printer.
3.Picking up ink
Pad above the pad plate press down and pick up the ink from the cave on the pad plate, then rise up. The ink will be transfered onto the pad surface because of pressure. Please make sure the size of rubber pad is matched with logo.
4.Moving
Pad move to the position above the working table and substrate. There are two kinds of moving way: one is parallel moving, the other is turning moving. Most of KC brand pad printer drived with pneumatic -controlling.
5.Printing
Pad press down to contact the substrate and print inks onto substrate. Substrate is installed on the fixture and the fixture is installed on the working table of pad printer. |
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KC Pay more attention to the quality of the data
China has become the world's industrial base in the center of the pad printing machine, Pad printing machine has an annual production of 30% of sales to the world at more than 146 countries and regions. We have reason to believe that this figure will rise, inexhaustible human resources and a strong driving force of social transformation in China constitute the basis for rapid expansion. From the Chinese point of view of the environment, plastic, electronics, toys, auto parts, gifts and other related industries for the existence and development of pad printing machines to create a more rich soil, on the one hand to promote the traditional growing old pad printing machine business printing machine production, but also for a large number of small private entrepreneurs to create the conditions for low-threshold intervention.
Pay more attention to quality as Pad printing machines manufacturer to win the primary criterion for market share. Large companies to use its financial and technical advantages from the design, market research, manufacturing, procurement, assembly and commissioning of all-round monitoring of such links should be said that quality is relatively stable, the domestic sales of Pad printing machines to compare concentrated in a few slightly larger enterprises. However, due to their low-tech printing machine, the investment is not large, especially in the low-end semi-automatic printing machine design is simple, the structure matures, more and more small businesses involved in the design and manufacture of printing machines, with attentive after-sales services and more flexible marketing strategy, more and more intense destruction of the existing market structure. Existing market equilibrium can not be infinite retention continues, the principle of survival of the fittest in any industry at any time is valid. So how the quality of the Pad printing machine of the monitoring data to implement quality projects began to become established market dominance and thus the target.
China has long pad printing machine manufacturers developed their own standards are too qualitative, it seems very strict, it is more difficult to monitor. Because we did not form a real and effective production process data base, the more dependent on quality control in empirical judgments rather than relying on accurate testing equipment. Tough market competition will force us to face many competitors in the number of words used, to avoid the monotony of pale preaching. Only the truly solid data to prove, Pad printing machines in the market will really like the formation of Germany's benchmark of reputation.
KC constantly promote solutions to end-customer satisfaction
With the rapid development of China's market, the customer's perspective becomes more and more elusive, more stringent. From customized to meet the market demand and starting to build up the target sales model is still very effective. Although the style is very standardized printing machine, but to achieve a personalized printed products require special equipment. Especially those new to printing machines and Pad printing technology to customers, they not only need Pad printing machine, but also with the parts connected with a perfect product to ensure that future processing tasks.
Obviously there are some clients using standard products can not be completed pad printing machine, Pad printing machine companies must use existing technology to design transformation. This part of the work even more standard Pad printing machines have a greater challenge. Interestingly, the Pad printing machine in the transformation of this area although a slightly larger companies take advantage of technology, but not necessarily to win over those small businesses, small businesses have the advantage of more flexible procedures, the cost of renovation will be more easily recognized by customers.
The face of global and domestic markets
China is in the initial stage of capital accumulation, the completion of a strategic resource integration period, Pad printing machine manufacturers will enter the uncertain development. Generally speaking, China in protecting intellectual property rights and the legal implementation of the invention there are serious problems, the designer's creative enthusiasm may be severely traumatized, many companies in the development and promotion of new products to create an inert performance illustrates the protection of technical personnel to create a warm social atmosphere in our long way to go. Low threshold for the product copy itself to bring a strong condition. So no matter what level of the pad printing machine manufacturing industry must face the uncertainty of market development.
Now the pad printing machine in the original manufacturing technology is difficult to obtain great progress, some of the advantages of technology companies focused on the global market, European and American markets for the printing machine in the environmental and safety requirements make high-end Pad printing machine market was hot scenes showing no secret that many of Europe's leading Pad printing machine manufacturers face the challenge of Chinese enterprises are mainly some well-known brand in the world. To manufacture low-end Pad printing machine products, many enterprises still difficult to shake existing in the market. Particularly in Europe and the mainstream market, is basically a high-end Pad printing machines dominate the world. But the development of any country is uneven, real-time is no exception in developed countries, reducing costs and operating expenses, under strong pressure and economic underdevelopment in the region will also form a low-end Pad printing machine products purchasing power.
In China, the well-known multinational companies, or pay attention to safety and environmental protection toward high-end product updates become particularly evident, which constitutes a Pad printing machine technology evolution dynamics. At the same time, due to the uneven development of China's state far more than developed countries, China for low-end products will remain strong demand for a longer period of time. This is actually the development of small businesses who create a very important occasion. It should be noted that, as China's market for individual and private economy continued tolerance, small business will definitely expand the domestic market, which will develop for the poor but those who have a certain scale enterprises constitute the real pressure. Chinese have a saying: call ahead. Pad Printing machine manufacturers must have the foresight and forward-looking market, or negative factors will become increasingly large, and even subvert the stability of the market may suddenly occur.
The face of domestic and global markets for high-end pad printing machine business, it is necessary to think deeply of the Chinese market potential advantages and risks, after all, the 21st century is China's century, China was the world can only get; for low-end Pad printing machine business , the world must think about the problem, only the game in the global market, but also to win the full set of results are to win.
Networks are becoming more important
Web links people need to communicate with each other, it is obvious that the role of your product to spread unlimited distances, is that you really enjoy there is an absolute divide between two of the world the joy of communication and sales.
After the network bubble of the 1990s entered a stable period of development, virtual world truly become the face of strong market support. In the framework of corporate propaganda, the network is one of the lowest cost way, even though the network fraud have occurred, but the network's dazzling start in a group dedicated to the network under the banner of the cause of people's hard work brought forth under cultivation, which is actually also confirms the integrity of the human will to live together and under the rules of the system.
Whether it is search engine or a printing business platform now on the market to listen to the sound machine manufacturer, contact the user information, the best way to expand market channels. So enterprises to establish their own virtual space and to show their charm has become one of our indispensable means. These things may make the Pad printing machine is that you start to seriously think about the product after the steps necessary to consult experts about the network, they will provide you with advice.
Who is the real winner?
Market is extremely cruel, and it is absolutely fair, who won the market who is the real winner, not the market is very conservative and will not blindly follow the old rules. We must have a strategic concept, a sense of crisis, there are pragmatic spirit, innovative thinking, and constantly follow the market rules of the game, to master the ever-changing rhythm of the market, to become a true winner. |
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| Pad Clean Device |
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