There are many drying methods for ink printed on the product, and UV drying is a common one: Photosensitive resin is used as a binder in UV ink, which will cause a cross-linking reaction under the irradiation of ultraviolet rays, thereby triggering the curing of the ink. UV curing needs to use As for the UV curing machine, a separate UV curing machine can be used with a screen printing machine and an offset printing machine. There are also quite a few UV curing systems installed on the automatic screen printing machine. The UV curing machine is mainly divided into a light source system and a conveyor belt. The product will enter the light source irradiation unit through the conveyor belt to complete the curing process. UV curing machine is mainly divided into surface UV curing machine and flat UV curing machine
The UV curing machine with adjustable speed on the plane of paper packaging is an important equipment used in the field of paper packaging printing.
Working principle
It mainly uses ultraviolet rays (UV) to irradiate UV ink, coating or glue, etc., to make it cure instantly. There is a UV lamp inside the equipment. When the paper packaging passes through the UV lamp irradiation area, the ultraviolet rays of a specific wavelength emitted by the UV lamp will trigger the photoinitiator in the UV material to react, causing the material to quickly change from liquid to solid, thereby achieving the effect of drying and curing.
Structural composition
• UV lamp system: This is the core part, including UV lamp tube, reflector and cooling device. The UV lamp tube can emit ultraviolet rays of suitable wavelength, and the reflector can concentrate ultraviolet rays on the plane of paper packaging to improve the curing efficiency. The cooling device is used to prevent the lamp tube from overheating and extend its service life.
• Conveying system: It consists of motors, conveyor belts, etc., and is responsible for smoothly conveying paper packaging through the UV lamp irradiation area. And by adjusting the speed of the motor, the conveying speed of the paper packaging can be changed to meet different production needs and curing requirements.
• Control system: It can accurately control the parameters such as the power, irradiation time, and conveying speed of the UV lamp. Operators can adjust these parameters according to factors such as the type and thickness of ink or coating on the paper packaging to ensure the best curing effect.
Performance Advantages
• Adjustable speed: The conveying speed can be flexibly adjusted according to actual production conditions, such as the size of the paper packaging and the complexity of the printed pattern. For example, when processing simple patterns and thin coatings, the speed can be increased to improve production efficiency; while for complex patterns and thick coatings, the speed can be appropriately slowed down to ensure the curing quality.
• Efficient curing: Compared with traditional drying methods, UV curing speed is very fast, almost instantaneous, which can greatly shorten the production cycle and improve the production efficiency of paper packaging.
• High curing quality: It can completely cure inks, coatings, etc., and the formed patterns or coatings have high hardness, good wear resistance and high gloss, which effectively improves the quality and appearance of paper packaging.
• Environmental protection and energy saving: There is almost no volatile organic compound (VOC) emission during UV curing, which is environmentally friendly; and the energy consumption of UV lamps during curing is relatively low, which meets the requirements of energy saving and environmental protection.
Application scenarios
It is mainly used in the paper packaging and printing industry, such as post-printing curing of packaging boxes, paper bags, labels and other products. For example, in the printing of food packaging boxes, the ink can be solidified to ensure that the food packaging is brightly colored and has clear patterns, while also meeting the requirements of food safety and packaging quality.
Flat UV Drying Machine//Usage and characters
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Guide
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- UV curing for CD;
UV curing for Small-dimension Electronic products;
UV curing for circuit wafer UV gule;
UV curing for Inkjet cartridge of printer;
Test on UV printing Ink.
- Used in the field of post-printing by UV ink. Exposure through UV light onto the film of UV ink to let it dry.
- Drying to UV ink printed onto paper, PVC etc soft and thin substrates;
- Connecting with offset printer to cure UV ink;
- Suitable for Spot UV process with flat vacuum screen printer;
- Curing some soft materials after coating by roller ;
- Entering mouth adjustable make different objects curing;
- Temperature controlled automatically ensure Objects drying on lower temperature
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Application fields
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- Electron, Hardware, Auto, Toys, Gifts, Plastics parts,
- Plastics products, House appliances, work of art, Stationery, Ornament, cosmetic, sports apparatus .UV drying for UV ink .
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Flat UV Drying Machine//Parameter
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Technical parameters
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M-50200UVC
- Conveyer width:500mm;
- Total wattage:7KW;
- Wind fan wattage:200W/380V;
- Conveyer motor wattage:1000W/1P/380V;
- Conveyor speed:0~10m/min;
- Speed adjustment:Stepless;
- Outer dimension:2000×660×680mm(l×w×h);
- Net weight:180KG;
- Lamp wattage:3KW/380V×2pcs;
- Max height of production: 80mm.
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M-75200UVC
- Conveyor width: 750mm
- Max curing Objects:750×60mm(W×H);
- Total Wattage:7KW;
- Fan Motor Wattage:1000W/380V;
- Transport Motor wattage:1000W/1P/380V;
- Conveyer speed:0~10m/min;
- Speed adjustment mode:stepless;
- Lamp wattage:3KW/380V×2pcs;
- Max objects height: 80mm
- Net weight: 190kg
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Works supply
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Package list
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- Package Dimension: 2.170×1.150×1.420m;
- Gross weight: 326KG;
- CBM:3.54361
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H.S.Code
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8443198000
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Certificate
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CE
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Flat UV Curing Machine//Advantage
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Function
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- The conveyer speed can adjustment according to the products drying condition;
- Conveyer belt made by teflon materials;
- Famous brand UV lamp installed ;
- Cooling fan installed on the side to remove the heat in curing chamber;
- Teflon conveyer belt and resist high temperature. function.
- Electrical components and control systems using Famous brand to ensure stable Curing quality.
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